Manufacturing simulators are available in screen-based and VR configurations depending on the process. Hardware controls replicate real workshop equipment. All environments customizable to your production floor, machinery models, and quality standards. Developed in partnership with manufacturing companies to ensure every process step, tool selection, and quality checkpoint matches real production workflows.
Screen-based and VR configurations. Hardware controls replicate real equipment. AI analytics tracks technique quality, process adherence, and certification readiness. All customizable to your production floor.
RTS Welding Simulator
Multi-process welding simulator covering MIG, TIG, stick, and gas welding. Real-time feedback on torch angle, travel speed, work distance, and weld pool behavior. Certification-ready assessment aligned with AWS, ISO, and ASME standards.
MIG, TIG, stick, and gas welding processes
Real-time torch angle and speed feedback
Weld pool behavior and penetration visualization
Multiple joint configurations: butt, fillet, lap, T-joint
Material thickness and alloy variation
AWS/ISO/ASME certification assessment mode
Defect detection: porosity, undercut, spatter, distortion
RTS Brazing Simulator
Brazing technique trainer with torch control, joint preparation, filler material application, and quality inspection. Covers multiple brazing methods for HVAC, plumbing, and industrial applications.
Torch angle, distance, and heat zone control
Filler material flow and capillary action simulation
Joint preparation and cleaning procedures
Multiple base metal and filler combinations
Quality inspection with go/no-go criteria
Temperature gradient visualization
HVAC and industrial application scenarios
RTS Forming Machine Simulator
Metal forming and press operation simulator covering machine setup, die installation, operation control, and safety interlocks. Validated with press operators and tooling engineers.
Press brake and stamping press configurations
Die setup, alignment, and changeover procedures
Tonnage monitoring and overload protection
Safety interlock and light curtain systems
Part quality inspection and measurement
Stroke rate optimization
Tooling wear detection and maintenance alerts
RTS CNC Machine Simulator
CNC lathe and milling machine simulator with G-code programming, tool path visualization, collision detection, and part quality measurement. Supports Fanuc, Siemens, and Haas controller interfaces.
G-code and M-code programming environment
3D tool path visualization and simulation
Collision detection and avoidance
Tool selection, offset, and compensation
Multiple controller interfaces: Fanuc, Siemens, Haas
Part measurement and tolerance verification
Production cycle time optimization
RTS Tyre Industry Simulator
VR-based tyre manufacturing process training covering tyre building, curing, and mixing operations. Step-by-step guided workflows with safety checkpoints. Developed with tyre manufacturing plant engineers.
Tyre building machine operation training
Rubber mixing and compound preparation
Curing press operation and parameters
Component assembly sequence and alignment
Quality inspection and defect identification
Safety protocols for high-temperature processes
Material handling and chemical safety
RTS DCS Simulator
Distributive Control System training in VR and Mixed Reality. Covers process control panel operation, alarm management, system startup/shutdown, and abnormal situation handling for chemical, refinery, and power plant operations.
DCS panel layout and navigation
Process variable monitoring and control
Alarm management and prioritization
System startup and shutdown sequences
Abnormal situation handling and troubleshooting
P&ID diagram interpretation
Shift handover and log documentation
RTS Gas Meter Manufacturing
VR training for gas meter manufacturing processes — assembly, calibration, testing, and quality assurance. Each step validated against production specifications and regulatory requirements.
Component assembly sequence training
Calibration procedure and tool usage
Pressure testing and leak detection
Quality assurance checkpoint workflow
Regulatory compliance documentation
Defect identification and rejection criteria
Production line efficiency metrics
RTS Machine Assembly & Servicing
Universal VR module for any machine assembly and servicing. Step-by-step guided disassembly, component replacement, and reassembly. Configurable for any industrial machine model with client-specific parts and procedures.
Any machine model configuration
Exploded view and component identification
Step-by-step guided assembly/disassembly
Torque specifications and fastener management
Lubrication points and maintenance schedules
Safety lockout procedures during service
Service record documentation and sign-off